HUL Series Linear LED Modules
Manufacturing of linear lighting modules offering stable brightness, uniform illumination, and energy-efficient operation.
High efficiency linear LED modules are widely used in applications requiring high uniformity of illumination, consistent light output, and long-term stability. However, traditional linear designs often face challenges such as uneven brightness, heat dissipation from the LED strip, and luminous flux decay over time, all of which impact performance and lifespan.
Higntek addresses these challenges by meticulously crafting high-efficiency linear LED modules from the initial engineering stage through optimized LED layout, precise PCB design, and advanced thermal management. We ensure uniform light distribution and efficient heat dissipation throughout the module, achieving stable, high-lumen output while reducing energy consumption.
Our HUL series linear LED modules are designed to Zhaga standards, featuring a slim and compact design for easy installation in narrow luminaires. Custom sizes are also available, ensuring compatibility with a wide range of lighting systems. Ideal for commercial lighting, display backlighting, and architectural applications, they help customers achieve reliable performance, improved visual consistency, and reduced long-term operating costs.
Engineered for Uniform Illumination and Long-Term Stability
Our linear LED modules are designed to meet stringent requirements for uniform light distribution, thermal balance, and continuous operation. By optimizing LED spacing, selecting high-efficiency LED chips, and using PCB materials with excellent heat dissipation, such as aluminum substrates, we minimize brightness fluctuations and heat buildup within the module.
- Light Uniformity: ≥ 90–95% uniformity across full module length, eliminating hotspots and dark zones
- Luminous Efficiency: up to 160–225 lm/W, ensuring high brightness with reduced energy consumption
- Thermal Control: temperature variation along strip controlled within ±3–5°C, improving lifespan and stability
- Lumen Maintenance: < 5% degradation after 1,000 hours continuous operation
- Module Length Consistency: precision PCB design ensures stable performance across custom lengths up to 1 meter+
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Contact us anytime for professional engineering assistance. Communicate with engineers to discuss your lighting project specifications and develop your customized LED module solution.
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HUL Series Linear LED Modules223lm/W High-Efficacy Linear Modules 20×70mm (250lm)
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HUL Series Linear LED Modules225lm/W High-Efficacy Linear Modules 20×140mm (500lm)
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HUL Series Linear LED Modules225lm/W High-Efficacy Linear Modules 20×280mm (990lm)
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HUL Series Linear LED Modules222lm/W High-Efficacy Linear Modules 20×280mm (1500lm)
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HUL Series Linear LED Modules72V 224lm/W High-Efficacy Linear Modules 20×280mm (990lm)
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HUL Series Linear LED Modules36V 224lm/W High-Efficacy Linear Modules 20×280mm (990lm)
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HUL Series Linear LED Modules48V 224lm/W High-Efficacy Linear Modules 20×560mm (1980lm)
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HUL Series Linear LED Modules36V 224lm/W High-Efficacy Linear Modules 20×560mm (1980lm)
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HUL Series Linear LED Modules72V 224lm/W High-Efficacy Linear Modules 20×560mm (1980lm)
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HUL Series Linear LED Modules54V 224lm/W High-Efficacy Linear Modules 20×560mm (2980lm)
Delivering high efficiency linear LED modules requires more than component selection — it demands precise engineering, controlled manufacturing, and validated performance. Higntek integrate design optimization, advanced production processes, and rigorous testing systems to ensure every module meets high standards for uniformity, efficiency, and long-term reliability.
Precision Optical & Thermal Engineering
Our linear LED modules are engineered with optimized LED spacing, beam distribution, and thermal pathways to ensure consistent illumination across the entire length. By combining optical simulation and thermal analysis, we minimize hotspots, reduce lumen loss, and enhance overall system efficiency.
High-Heat-Dissipation PCB Structure Design
We utilize aluminum and copper-based PCBs with optimized circuit layouts to improve heat transfer efficiency. This reduces thermal resistance and ensures stable electrical performance, even under high-power and continuous operation conditions.
High-Precision SMT & Scalable Production
With automated SMT lines and strict process control, we achieve consistent LED placement accuracy and soldering quality. Our production system supports both rapid prototyping and high-volume manufacturing with stable output and short lead times.
Comprehensive Testing and Validation
Each LED module undergoes rigorous testing, including luminous performance measurement, thermal performance evaluation, aging testing, AOI, and X-ray inspection. This ensures stable output, satisfactory light performance, and reliable long-term operation in real-world applications.
| Specification | Higntek Capability |
|---|---|
| Luminous Efficiency | Up to 160–225 lm/W |
| CCT Range | 2200K – 6500K |
| CRI Options | 70 / 80 / 90 / 95+ |
| Beam Angle | 30° / 60° / 90° / 120° / 160°/customize |
| Color Functionality | Monochrome/Bi-color/RGB/RGBW, RGBIC, and RGBCCT |
| Dimming | 0-10V / DALI / PWM / TRIAC |
| Light Uniformity | ≥ 92–96% across full module length |
| Thermal Gradient Control | ≤ ±3°C across 1 meter linear module |
| Lumen Maintenance (1000h) | ≥ 95% lumen retention |
| Color Consistency (SDCM) | ≤ 3-step MacAdam ellipse |
| PCB Material Options | Aluminum / Copper base (high thermal conductivity) |
| Operating Temperature Range | -30°C to +85°C stable operation |
| Maximum Module Length | Customizable up to 2000mm |
| Power Efficiency | Up to 92–96% system efficiency |
| LED Placement Accuracy | ± 0.05 mm SMT precision |
| Lifetime Expectancy | ≥ 50,000–60,000 hours |
| Production Capacity | Up to 200000+ linear modules/month |
Application cases of Linear LED Module
Our high efficiency linear LED modules are widely used in applications where uniform illumination, energy efficiency, and long-term reliability are critical. Explore how we help clients solve real-world lighting challenges and achieve measurable performance improvements.
Office Linear Lighting
Office Linear Lighting
Lightbox Backlighting System
Lightbox Backlighting System
Architectural & Cove Lighting
Architectural & Cove Lighting
Task Lighting
Task Lighting
Why Choose HIGNTEK ?
One-stop professional engineering-customized LED module supplier. Reduce the risk of development failures and get to market faster.
Comprehensive One-Stop Service
From requirement concept, light source selection, solution design, sample production, component procurement/PCB manufacturing, LED PCBA packaging, soldering, functional testing, LED module assembly to delivery, we provide complete prototyping and mass production services. Shorten development time and ensure stable and rapid delivery.
Advanced Manufacturing Equipment
We have an advanced fully automated production line equipped with 25 Samsung SMT placement machines, and possess in-house AOI, X-ray inspection, and testing capabilities. From production and assembly to testing, we ensure high-precision, consistent, and reliable LED module manufacturing for demanding lighting applications.
Traceable Quality Control System
From raw materials to final testing, every process is traceable. Production processes are certified to ISO 9001 and ISO 13485 quality management systems, ensuring consistent performance and complete quality traceability. A 5+95 prototype service validates designs and materials before mass production, reducing risk.
Stable & Scalable Supply Chain
We collaborate with thousands of suppliers worldwide, including renowned LED brands, optical lenses, and drivers. Leveraging our established component sourcing network, we offer complete BOMs, replacement component recommendations, and bill of materials cost optimization solutions. Ensure stable materials, high cost-effectiveness, and timely delivery for both prototyping and mass production of LED modules.
Experienced Engineering Team
HIGNTEK assigns a dedicated account manager to each client. Each project is supported by a team of experienced engineers and technical experts. We provide systematic engineering solutions in areas such as thermal management, optical design, and PCB layout to help customers optimize performance and manufacture high-performance LED modules suitable for specific applications.
Meets global standards
We incorporate international certifications (CE, RoHS, and UL, etc.) and our clients’ local standards from the design stage, making compliance a core aspect of product development. This ensures that the quality and manufacturing technology of our LED modules meet international market safety and reliability standards, helping customers successfully complete product certification and enter the application market.
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